Shane Deng

Robotics, System Integration, SW/HW. CA, USA

Resume

About Me


I am Shane Deng.
I bring robots to life! My primary interest is to integrate and prototype complex robotic systems. I have worked on a variety of robotic systems, from small-scale research projects to large-scale production systems.

I previously was working on my PhD at Northwestern University, where I was part of Center for Robotics and Biosystems. I decided to transition to industry to apply my knowledge and skills to solving real-world problems.

Btw, if you have seen the show Westworld, you should! It is my favorite show of all time.

Professional Experience


cobot

Collaborative Robotics

Robotics Integration Engineer —

Robotics integration engineer delivering end-to-end platform work—from sensor and motor bring-up through ROS2-based autonomy improvements, field debugging, and cross-team hardware–software validation—so deployed robots stay reliable in real environments.

  • Leading full-stack robotic system integration and sensor bring-up (LIDAR, IMU, RealSense, NVIDIA, CAN controller, peripherals), developing control and communication software for EtherCAT motors (Synapticon, Maxon), while independently diagnosing and resolving critical cross-functional issues in the field.
  • Optimizing the core autonomy stack with C++ and Python in ROS2 (Docker) by architecting new robot behavior trees and developing custom automation scripts—streamlining workflows across the autonomy toolchain.
  • Spearheaded zero-to-one development of a patent-pending automatic battery swap station for a second-generation robot, collaborating with multi-disciplinary teams to architect, design, and deliver a fully functional MVP and successful live demonstration in two months.
  • Supporting broader integration pipelines through custom testing software, NVIDIA compute environments, autonomy stack validation, hardware and software reliability testing with mechanical and electrical teams, and evaluation of emerging technology to shape future iterations of the system.
ROS2 Docker C++ Python System NVIDIA Integration
Center for Robotics and Biosystems

Center for Robotics and Biosystems

Robotics Research Assistant —

Pioneered the world's first fully autonomous robotic construction pipeline, integrating perception, automatic parametric design, on-site manufacturing, and assembly, validated by having the system autonomously locate, design, and build missing miniature train tracks in experiments spanning several days. (Publication under review)

  • Developed the complete hardware and software stack in ROS2 from scratch, integrating a Franka Emika Arm, belt 3D printer, and RealSense camera with custom Python-based algorithms for task planner (FSM), kinodynamic planning (Constrained Dubins RRT, A*), computer vision based localization/pose estimation (OpenCV, PnP), and arm control/planning (MoveIt).
  • Designed and developed interactive swarm robot physics simulators using Unity, Box2D, MuJoCo, and GPU-accelerated Taichi to efficiently model and control a large swarm of shape-morphing robots, enabling coordinated interactions.
  • Implemented a kinodynamic RRT algorithm to generate control strategies for a 15 degrees of freedom satellite.
ROS2 Python MoveIt OpenCV Unity MuJoCo Taichi Box2D
Carnegie Mellon University

Robomechanics Lab — Carnegie Mellon University

Graduate Research Assistant — Pittsburgh, Pennsylvania —

  • Engineered and deployed an autonomous sampling platform, developing the complete hardware and software stacks (Python, ROS1, C++) and a multi-waypoint navigation stack (PID/LQR controller/NavStack) with a pyQt GUI, integrating hardware including Velodyne LiDAR, Dynamixel/HEBI motors, X-ray sensor, and a Microstrain RTK GPS.
  • Processed point cloud data and GPS data to generate 2D/3D environment maps using hdl-slam and Cartographer.
  • Designed a trajectory optimization and learning algorithm for adaptive sampling in unseen environments, leveraging Gaussian Process sampling with a receding horizon Non-linear Programming optimizer.
Python ROS1 C++ pyQt LiDAR Cartographer
University of Wisconsin–Madison

BADGER Lab — University of Wisconsin–Madison

Undergraduate Research Assistant — Madison, Wisconsin —

  • Designed an inverted pendulum system with ROS1, IMU feedback, and motor control to simulate human walking gaits.
  • Devised and integrated multi-stage cascade PID controllers and advanced filters to enhance system performance.
ROS1 IMU PID control
Enerpac Tool Group

Enerpac Tool Group

New Product Development Engineering Co-op — Columbus, Wisconsin —

  • Averted a recall by identifying and resolving a critical electric/software flaw in E-Pulse Pumps, saving 2 Million dollars.
  • Spearheaded a successful new product launch by designing and integrating over 10 production ready components.
  • Developed and executed comprehensive software and electrical testing plans, ensuring the successful product launch.
New product development Testing Electrical systems
Thermo Fisher Scientific

Thermo Fisher Scientific

Engineering Intern — Fitchburg, Wisconsin —

  • Led the engineering and launch of a multi-colored LED lightbar for the Nicolet Summit FTIR PRO spectrometer.
  • Earned company recognition for rigorous hardware and software validation of new spectroscopic microscopes using Jira.
Hardware Validation Jira

Professional Projects


Cobot — Proxie Gen2

Cobot Proxie Gen2 (in development)

A Fully Automated Construction

Environmental Monitoring Platform

Environmental monitoring platform — soil sampling robot

Inverted Pendulum — Torsobot

Torsobot wheeled inverted pendulum platform

Advanced Mechatronics & Embedded Systems

Gummy bear detector project

Expanding Lattice Robot Simulation

Lattice robot simulation

Game Development — 3D Shooting

3D survival shooter game

Hackathon — Automated GO Board

Build 18 automated GO board

Motion Planning & Path Planning

Motion planning demos

Internships — Thermo Fisher & Enerpac

Thermo Fisher internship project

Robot Learning & Machine Learning

Learning and estimation demos

Controller Design and Simulation

Controller design simulations

Other Involvements


Engineering Entrepreneurship

Sensify entrepreneurship initiative

Leadership and Teaching

Teaching and mentorship

Resident Assistant

Resident assistant responsibilities

Student Today Leader Forever

Student Today Leader Forever volunteering

Volunteering

Community volunteering

Adventures

Adventure activities and community engagement

Engineering Projects

Engineering organizations and projects

Education / Training


Northwestern University

Ph.D. in Mechanical Engineering — Robotics (incomplete)

Advisor: Prof. Michael Rubenstein · GPA: 3.9/4.0

Leadership & teaching

  • ME233 Electronic Design Teaching Assistant
  • Mechanical Engineering PhD Recruitment Chair
  • Center for Robotics and Biosystems Chair

Awards

  • VentureCat Startup Competition Finalist & first place in sustainability track
  • Leadership and Service Award

Carnegie Mellon University

Master of Science in Mechanical Engineering — Research

Advisor: Prof. Aaron Johnson · GPA: 4.0/4.0

Leadership & teaching

  • 16778 Mechatronics Design Teaching Assistant
  • 24667 Modern Control Theory Teaching Assistant

University of Wisconsin–Madison

Bachelor of Science in Mechanical Engineering with Distinction

Advisor: Prof. Peter Adamczyk · GPA: 3.9/4.0

Leadership & teaching

  • ME 439 Intro to Robotics Teaching Assistant
  • CP 125 Intro to Engineering Teaching Assistant
  • Student Today Leader Forever Madison Chapter Leader
  • UW-Madison Housing Resident Assistant

Awards

  • Tau Beta Pi Engineering Honor Society Member
  • Dean’s Honor list
  • Donald J. and Virginia A. Esser Scholarship
  • Dean’s Engineering Scholarship

Publication


Selected work; see Professional Projects for context and media.

Deng S., Cao S., Elwin M., Rubenstein M. “Automated Construction: An Integrated Pipeline for Environment-Adaptive Design, Fabrication, and Assembly with Constraints.”

Pending publication

Automated Battery Swapping for Robots (Collaborative Robotics)

Pending US provisional patent

Norby J., Wang S., Wang H., Deng S., Jones N., Mishra A., Pavlov C., He H., Subramanian S., Thangavelu V., Sihota N., Hoelen T., Johnson A. M., Lowry G. V. “Path to Autonomous Soil Sampling and Analysis by Ground-based Robots.”

Journal of Environmental Management

Thangavelu V., Wang H., Deng S., Wang S., Krause I., Hoelen T., Lowry G. V., Johnson A. M. “Efficient Autonomous Soil Characterization with a Ground-Based Robotic System.”

Journal of Field Robotics · in preparation for submission

Deng S., Wang S., Wang H., Krause I., Sihota N., Hoelen T., Lowry G. V., Johnson A. M. “Autonomous efficient soil sampling with a ground-based robotic system.”

Master’s thesis · Carnegie Mellon University

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